Vacuum Forming

Are You Looking

for a manufacturer having the right machines, equipment, and auxiliaries as per mould dimension & vacuum pressure?

for vacuum formed TPV, TPO, LDPE, ABS, and PVC components manufacturing capability?

for adherence to IATF material tracking norms and NABL testing facility as per reference samples & standards?

Do You Face Challenges

of inferior pre & post-processing facilities, moulding temperature controllers, sheet quality, etc.?

due to unavailability of right-capacity, size and quality machines, auxiliaries & tools?

due to production delays and recalls due to part defects such as wrinkles, shrinkage, scratch, over-heating, less forming, etc.?

We Can Help You

At JSG, our state-of-the-art vacuum forming plant and world-class facilities ensure a high-quality defect-free vacuum forming delivery to our clients. We produce the best quality floor and trunk mats free of any cracks even in rugged use.

Capacity

Advanced fully-automatic roll-to-roll 7+ vacuum forming machines with PLC controlled automatic material feeding, up to 1700 mm x 1900mm size.
5 Axis Double Head CNC Router (2000mm x 1000 mm) and 6 Axis CO2 Laser Robot for precise and fast plastic part cutting after forming.

In-house Raw Material Manufacturing

In-house sheet and roll material manufacturing facility, ensuring the availability of raw material to produce Vacuum Forming parts as per customer requirements.
With a double layer extrusion sheeting facility, we can enhance various engineering properties at optimum cost.

In-house Mould & Tool Manufacturing

In-house tool-room and a well-qualified and skilled man-power assuring the delivery of any complexity project & mould maintenance with ease.
In case of any eventuality, our team is capable and well-equipped in providing the fastest response to any mould repair, thereby saving productivity and avoiding any line-stoppage penalty.

Quality & Controls

Highest quality auxiliary equipment such as moulding temperature controllers, chillers, water sprayers, air sprayers, moulding racks with automatic lifters, advanced part storage rack with FIFO system, etc.

Skilled Staff

Availability of well-qualified engineers, managers, and skilled man-power with years of experience, ensuring the highest reliability, workability, quickest troubleshooting & resolution to issues related to moulding, machines, etc.

Implementing Advanced Techniques

In-house capabilities to implement advanced techniques such as 5Y analysis, Poka-yoke, Kanban, and SMED (single minute digit exchange of dies) with ease.